To many, roll forming metal seems like a niche process, used only in limited situations to form steel profiles. Consequently, the process itself is not well-understood by the public, which means misconceptions develop and persist.
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Roll forming is one of the main metal forming processes for long slender metal parts, falling under the larger umbrella of using contoured roll tools to change metal from one state to another.
In the old days, it looked good when roll forming companies produced as much as possible. But that concept no longer flies in today’s world of lean manufacturing, value engineering, and so many other cost-efficiency philosophies.
Have you ever heard about 201 stainless steel? It’s a surprisingly nice metal for outdoor projects that demand a blend of power, finesse, and beauty.
Galvannealed and galvanized steels start out similarly. They are both dipped into a hot zinc bath (approximately 850° F), so the zinc bonds to the metal's surface. This coating increases the steel's durability and protects against corrosion.
It's the introduction of a secondary process that[...]
Handing over project specifications requires everyone in the supply and production chain to be on the same page. Down to the word, even.
“Durability,” for example, can have many definitions and interpretations.
There are plenty of other metals (besides steel) that are used for roll forming and other metal forming processes. Some of the most commonly used metals include:
As with all manufacturing processes, careful design of your component impacts your overall costs, lead times, and quality performance. Follow these tips to avoid the common pitfalls of designing custom roll form parts.
As a roll forming company, naturally we enjoy educating you on thebenefits of roll forming: flexibility, durability, cost-effectiveness, and adaptability for a variety of industrial and commercial applications. While there certainly are some products that can be produced effectively through[...]
Durability. Flexibility. Cost-effectiveness. Adaptability for a variety of industrial and commercial applications. You’ve probably wondered at some point how hot forming and cold forming compare in these categories.
