Roll Forming Design Guide for Sheet Metal Components

People not familiar with roll forming usually need some education regarding our machines’ capabilities and limitations -- even those who regularly work with sheet metal forming. There’s a reason skilled roll form engineers are a coveted resource --- this is complicated stuff.

4 Elegant Mouldings and Finishing Ideas in Copper, Bronze & Brass

Finishing is the process of treating the exterior of a metal by applying a protective layer or unique aesthetic touch to its surface. There are numerous types of metal finishing processes that attain a variety of results -- many of which can add architectural value.

Copper Welding: Interior Door Casing, Seamless Crown Moulding, & More

(Photo courtesy Miller Welds)

Can you weld copper? Absolutely. The trick is establishing the ideal joining method for your application.

Roll Forming Advantages: How to Cut Costs with Efficiency

Since the turn of the 20th century -- or perhaps much earlier -- roll forming has quickly and cost-effectively produced metal parts for many industries.

One clutch roll forming advantage is that it's a highly repeatable metal fabrication process. The machine pulls a coiled strip through a[...]

DYK? Dahlstrom Architectural Mouldings & Doors Grace These 5 Landmarks

The biggest, boldest architectural projects in America demand unique solutions for both form and function. Dahlstrom Architectural Mouldings has provided famous clients with timeless products since 1904 -- timeless in both look and durability.

You'll be surprised by how many of these[...]

Roll Forming Design Guide for END DISTORTION & Springback Compensation

Roll forming is the most cost-effective way to achieve continuous production of complex shapes with multiple bends. But even we admit it’s not a perfect system. There are two particular quirks of roll forming that engineers must understand and accept before committing to the process: end flare[...]

What Goes Into Roll Formed C & U Channel Prices?

To manufacturers, a channel is one of the most simplistic shapes on earth. This helps explain why channels are a commodity product -- they’re easy to make and extremely functional. As simple as a roll formed channel is, understanding C and U channel price factors is a little more complicated.

Architectural Wire Mesh & Perforated Metal Panels: 3 Benefits, 10 Uses

Architectural design aims to balance economy, elegance, and efficiency. Perforated metal paneling and wire mesh certainly apply to all three.

Roll Forming Tooling Design: Should You Build In-House or Outsource?

Quick: Which charges higher prices for metal fabrication -- a company that has in-house roll forming tooling design capabilities or one that outsources it?

Pair Decorative Metal Trim Easily Via Our New Online Moulding Catalog

There will always be designers who want control of every single detail, down to the last thread, sliver, or scrap. That philosophy can apply to choosing decorative metal trim. To each their own, we say.

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