There are four main metal forming services used in the manufacturing industry today: press braking, stamping, extrusion, and roll forming. Each of these forming methods has distinct advantages and disadvantages, so choosing the best service for your application will rely on quite a few factors.
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People not familiar with roll forming usually need some education regarding the machines’ capabilities and limitations -- even people who regularly work in sheet metal forming. There’s a reason skilled roll form engineers are a coveted resource --- this is complicated stuff.
Finishing is the process of treating the exterior of a metal by applying a protective layer or unique aesthetic touch to its surface. There are numerous types of metal finishing processes that attain a variety of results -- many of which can add architectural value.
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Since the turn of the 20th century -- or perhaps much earlier -- roll forming has been used to quickly and cost-effectively produce metal parts for many industries.
One clutch roll forming advantage is that it's a highly repeatable metal fabrication process. The machine pulls a coiled strip[...]
The biggest, boldest architectural projects in America demand unique solutions for both form and function. Dahlstrom Architectural Mouldings has provided famous clients with timeless products since 1904 -- timeless in both look and durability.
You'll be surprised by how many of these[...]
Bringing metal roll forming processes into your plant is a complex investment. It’s more than just buying a machine that you turn on and off whenever you need it. There are additional costs and risks you won't understand unless you run a full-blown roll forming factory.
Roll form parts are complicated. And the roll forming process is equally complicated. So, the quickest way to explain roll forming to a newcomer is to provide real-world examples.
Here are seven places you might not realize are ripe for roll forming applications.
Roll forming is the most cost-effective way to achieve continuous production of complex shapes with multiple bends. But even we admit it’s not a perfect system. There are two particular quirks of roll forming that engineers must understand and accept before committing to the process: end flare[...]
To manufacturers, a channel is one of the most simplistic shapes on earth. This helps explain why channels are a commodity product -- they’re easy to make and extremely functional. As simple as a roll formed channel is, understanding C and U channel price factors is a little more complicated.
